Influence of manufacturing and assembly defects and the quality of materials on the performance of an axial-flux switched reluctance machine

Abstract

This paper investigated the influence of manufacturing and assembly defects and the quality of materials on the performance of an axial-flux switched reluctance machine (AFSRM). An AFSRM drive was designed and built for the in-wheel propulsion of an electric scooter. The motor was tested according to the standard IEC 60349-Part 1, but the obtained results were below the expected result. The causes of the discrepancy between the simulated and experimental results were analyzed. After an exhaustive study, manufacturing and assembly deficiencies and the quality of materials were identified as the main causes of the mentioned discrepancies. Static torque was used to assess the impact of the different causes in these discrepancies. Finally, some recommendations are proposed to improve the construction of this kind of machine.