Comparison of thermal performance of 3D printer liquefiers through finite element models

Abstract

Open source 3D printers have experienced an intense expansion during the last years, mainly because of their accessibility and the vast availability of information thanks to user communities. This fact presents researchers with a perfect context for hardware innovation, by improving the overall printing process, also in terms of durability of the printing machine. A 3D printer liquefier must transmit heat to the thermoplastic material in order to extrude it, reaching temperatures above 200 degrees for some materials like ABS on the tip of the nozzle. The design of the heating process must comply with keeping the balance between proper heating of the material and controlling the temperature along the extruding body, so that the printer itself is not harmed for overtemperature. On the other hand, the design must guarantee that the melting front is located in an intermediate point between the nozzle tip and the entrance of the raw material, to minimize pressure drops in the system, and so decreasing the demanding energy to the feeding motors. An alternative design of the heating system, Twist3D, is proposed in this paper.