II International Conference on Simulation for Additive Manufacturing (Sim-AM 2019) Pavia, Italy, 11-13 September, 2019
Proceedings of the II International Conference on Simulation for Additive Manufacturing
Held in Pavia, Italy, 11-13 September, 2019
A publication of:
International Center for Numerical Methods in Engineering (CIMNE) Barcelona, Spain
F. Auricchio, E. Rank, P. Steinmann, S. Kollmannsberger and S. Morganti (Eds.)
© The authors
Summary
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A combined approach of numerical simulation and additive manifacturing technique for in-silico and in-vitro testing of a 3d printing-based aortic polymeric heart valve
(2019)
Conference report
Open AccessHeart valve diseases are among the leading causes of cardiac failure around the globe. Current advances in imaging technology, in numerical simulation and in additive manufacturing are opening new frontiers in the field ... -
A numerical and 3D printing framework for the in vivo mechanical assessment of patient-specific cardiovascular structures
(2019)
Conference report
Open AccessComputational simulations represent a powerful tool for the pre-procedural clinical assessment of minimally invasive cardiovascular interventions [1]. Patient-specific simulations rely on the accurate numerical implementation ... -
An efficient approach based on geometrical analysis to optimize AM process
(2019)
Conference report
Open AccessNew methodologies of Design for Additive Manufacturing (DFAM) and relative CAx tools are the key enabling technologies allowing to get the major benefits from AM. It is evident that an increased integration of all CAx ... -
Boundary conditions for simulation of powder bed fusion for metallic glass formation: measurements and calibrations
(2019)
Conference report
Open AccessA finite element model for prediction of the temperatura field in the poder bed fusión process is presented and compared to measurements. Accurate temperatura predictions at the base plate are essential to accurately predict ... -
Fast macroscopic thermal analysis for laser metal deposition. Application to multiphase steels
(2019)
Conference report
Open AccessRecently, a simplified macroscopic and semi-analytical thermal analysis of Laser Meta lDeposition (LMD) has been submitted to publication. The model is fast enough to simulate the entire process. The proposed approach ... -
Microstructure and martensitic transformation of selective laser melted niti shape memory alloy parts
(2019)
Conference report
Open AccessAdditive Manufacturing allows to design and realize 3D parts, integrating additional functionalities offered by the interaction between complex shapes and the material properties. Results can be even more appealing when ... -
Influence of as-built surface topography on the fatigue behavior of slm inconel 718: experiments and modeling
(2019)
Conference report
Open AccessThe fatigue behavior of ABS SLM Inconel 718 obtained by testing directionally-fabricated specimens is presented and discussed together with characterization of surface topography of the specimens using green light interferometry. -
Simulation of residual stresses due to slm fabrication and correlation with directional fatigue behavior of AlSi10Mg
(2019)
Conference report
Open AccessThe selective laser melting process causes high thermal-induced residual stresses that may result in unwanted part distortion and may affect fatigue strength of the part. This study initially presents the fatigue behavior ... -
Mechatronic approach to the design of am machines
(2019)
Conference report
Open AccessAny manufacturing process which allows to create a product in its finished form without the need for other machining operations belongs to Net Shape Forming family. Additive Manufacturing (AM) is a part of NSF family; ... -
Modeling and simulation of a linear motor in a liquid-frozen deposition system for additive manufacturing
(2019)
Conference report
Open AccessThe present work is related to the fabrication of a scaffold with a customized shape through a variant of an additive manufacturing process often called liquid frozen deposition manufacturing, which consists in depositing ... -
Simulation of a robotic arm for multi-directional 3d printing
(2019)
Conference report
Open AccessThe need to investigate new solutions and novel 3D building strategies not only requires the development of new slicing algorithms and the exploitation of machines with more than 3 Dofs, but also a safe and reliable ... -
A generative design optimization approach for additive manufacturing
(2019)
Conference report
Open AccessIn this paper, we present a generative design optimization (GDO) approach for additive manufacturing (AM) by using topology optimization, support vector machines, cellular lattice structures (CLS), design of experiments, ... -
Additive manufacturing of a topology optimized lightweight part of a humanoid robot
(2019)
Conference report
Open AccessDue to its high design freedom and flexibility, Additive Manufacturing is often used as an alternative to the conventional manufacturing. In order to be competitive, as many advantages of additive manufacturing as possible ... -
Functional lightweight design for additive manufactured vehicle liftgate door hinge
(2019)
Conference report
Open AccessAdditive manufacturing technology provides extraordinary handling of producing mechanical parts regardless of their geometric complexity which traditional way are not sufficient. Furthermore, in the global automotive ... -
Functionally graded material design for plane stress structures using phase field method
(2019)
Conference report
Open AccessWe present a functionally graded material design (FGMD) approach relying on at opology optimization procedure based on asymptotic homogenization and phase-field method. We also introduce a complete framework from which ... -
Guidelines for a post processing oriented design of additive manufactured parts for use in topology optimization
(2019)
Conference report
Open AccessThis document provides a method to derive guidelines for a post processing oriented design of additive manufactured parts based on experimental investigations. -
Lattice topology optimization and additive manufacturing of a 316l control arm
(2019)
Conference report
Open AccessThis paper presents a methodology to design optimum lattice-like engineering components that can be easily created using additive manufacturing. The optimal performance of the design is assured through a topology optimization, ... -
Mixed integer optimization for truss topology design problems as a design tool for am components
(2019)
Conference report
Open AccessOne important advantage of Additive Manufacturing (AM) in relation to optimization for light weight construction is that there is a reduction in manufacturing constraints compared to classical manufacturing methods [5]. ... -
Optimal design of lattice structure considering constraints through additive manufacturing process
(2019)
Conference report
Open AccessIn this research, an optimization design of the lattice structure is investigated, which is based on the ground structure method. In recent years, as a result of rapid development of additional manufacturing technology, ... -
Stress-based non intrusive shape optimization for additive manufacturing parts
(2019)
Conference report
Open AccessWe live in a time where resources are scarce and tools are developed to control their use. One of the most powerful material-saving tools is shape optimization. This latter is a computational method in which the shape ... -
The perspective of topology optimization on 3d printed furniture prototypes
(2019)
Conference report
Open AccessA new design starts from an idea and become a final product, during design process the evaluation stage it’s a necessity, the most useful evaluation tool is prototyping. Conceptual models are very important in product ... -
Toward compliant and structural optimization of a compliant rotation reducer mechanism
(2019)
Conference report
Open AccessThis paper presents a Compliant Rotational Reducer Mechanism (CRRM), under development in the context of a space project. The CRRM is optimized using structural and flexural topology optimization for respectively, the ... -
In-situ thermogr phic monitoring of the laser metal deposition process
(2019)
Conference report
Open AccessIn this paper shortwave infrared (SWIR) thermographic measurements of the manufacturing of thin single-line walls via laser metal deposition (LMD) are presented. As the thermographic camera is mounted fixed to the welding ... -
Material modelling of uv curing polymers for additive manufacturing processes
(2019)
Conference report
Open AccessThis contribution focuses on the experimental investigation and material modelling of the crosslinking of UV curing polymers used in additive manufacturing processes such as dig- ital light processing and stereolithography. ... -
Simulation-based investigation of statistical fatigue strength of selective laser melted lightweight alloys
(2019)
Conference report
Open AccessSelective laser melting (SLM) process is based on the powder-bed fusion principle, which is using high-energy laser beams. SLM process is characterized by producing very finely grained cellular and columnar dendritic ... -
A mesoscopic approach for modelling laser beam melting (LBM)
(2019)
Conference report
Open AccessLaser Beam Melting (LBM) is currently garnering industrial attention and many numerical researches have been carried out in order to understand the physics behind the process. However, due to the gap between the grain scale ... -
A numerical model for the simulation of shallow laser surface melting
(2019)
Conference report
Open AccessWe present a multi-physics model for the approximation of the coupled system formed by the temperature-dependent Navier-Stokes equations with free surfaces. The main application is the industrial process of shallow ... -
Finding optimal parameter ranges for laser powder bed fusion with predictive modeling at mesoscale
(2019)
Conference report
Open AccessWe present the results of a 3D modeling of the laser powder bed fusion process on the mesoscale level with an advanced multiphysical numerical tool. High-performance simula- tion allowed to conduct a vast parametric ... -
Particle scale numerical modelling of heat transfer and melt pool dynamics in selective laser melting
(2019)
Conference report
Open AccessSelective laser melting (SLM), with the advantages in producing complex geometry, is becoming one of the most promising additive manufacturing (AM) technologies [1]. In order to understand the multiple physical phenomena ... -
Particle-based simulations and dimensional analysis of selective laser sintering of PA12 powder
(2019)
Conference report
Open AccessA numerical model based on the Smoothed Particle Hydrodynamics (SPH) method is developed for 2D and 3D simulations of the laser sintering process of polyamide 12 (PA12) powder on the grain scale. Melt track simulations ... -
Simulation of heat transfer and metal flow in wire-based electro beam additive manufacturing
(2019)
Conference report
Open AccessThe urgency of mathematical model development for wire-based electron-beam additive manufacturing process analysis is shown. The procedure of solving heat equation for metal in the solid phase and the Navier-Stokes equations ... -
Forecasting the residual stresses in a polymer layer manufactured additively by the technology of centrifugal material application
(2019)
Conference report
Open AccessWith the help of current approaches in the mechanics of additively manufactured deformable solids, a non-classical mathematical model is developed to predict the stress-strain state of polymer layers gradually formed on a ... -
Numerical analysis of support structures’ removal from additively manufacturued components
(2019)
Conference report
Open AccessThe finite element analysis (FEA) of components’ build-up has recently proved to be a valuable tool for accompanying the product and process development during additive manufacturing (AM). In this numerical method a first ... -
3d finite element simulation of polymer extrudate in FDM 3d printers
(2019)
Conference report
Open Access3D finite element simulation of a FDM printer nozzle region was performed using COMSOL Multiphysics software. The polymer exiting the nozzle of the FDM printer was also included in the simulation in order to capture the ... -
Computational and experimental investigation of vibration characteristics of variable unit-cell gyroid structures
(2019)
Conference report
Open AccessTriply periodic minimal surface (TPMS) based geometries exhibit extraordinary mechanical, thermal, electrical and acoustic properties thanks to their unique topologies. There are various types of structures in the TPMS ... -
Designing additively manufactured parts via topology optimization - a space industry case study
(2019)
Conference report
Open AccessAdditive Manufacturing (AM) allows unprecedented design freedom, which can be explored by the Topology Optimization (TO) algorithm. Their interplay allows a new engineer- ing cycle with the potential to design and ... -
Duoadd§: a software to detect and export damages of 3d scanned objects
(2019)
Conference report
Open AccessThe recent appearance of hybrid CNC machines – which can both add and remove material to an object – has facilitated a new type of approach to the problem of repairing damaged com- ponents. Up to now, repair operations ... -
Early student engagement in the development of process monitoring tools for additive manufacturing
(2019)
Conference report
Open AccessProjectwork accompanying an undergraduatecourse on software engineering has been re-designed to provide early student expose to data analysis for process monitoring in additive manufacturing.For originaldata from alocal ... -
Numerical and experimental crushing behaviour investigation of EBM printed auxetic chiral lattices
(2019)
Conference report
Open AccessIn this study, Electron Beam Melting (EBM) is used to produce chiral auxetic lattices, and the compression of chiral auxetic lattice is investigated experimentally and numerically in the edgewise direction, where ... -
Parametric study in co-extrusion-based additive manufacturing of continuous fiber-reinforced plastic composites
(2019)
Conference report
Open AccessThe main objective of this research is to investigate the newly designed geometry and process parameters in a dual matrix composite filament co-extrusion technology (CFC), a co-extrusion of continuous carbon fiber ... -
Particle finite element simulation of extrusion proceses of fresh concrete during 3d-concrete-printing
(2019)
Conference report
Open AccessIn this work, a numerical model based on the Particle Finite Element Method (PFEM) for the simulation of extrusion-based additive manufacturing of fresh concrete is presented. The balance of momentum and mass ... -
POEAM – a method for the Part Orientation Evaluation for Additive Manufacturing
(2019)
Conference report
Open AccessIn the industrial application of additive manufacturing processes, a significant amount of time and resources is dedicated to the orientation and pre- print setup of the geometry. Steps such as the ... -
Probabilistic finite element analysis of bespoke titanium veterinary implants
(2019)
Conference report
Open AccessThis study analyses canine limb-sparing implants with an integrated lattice structure, manufactured in Ti-6Al-4V ELI alloy using Electron Beam Melting (EBM) technology. The research aim is to determine the technical risk ... -
Variation of optimal gas-supply condition along with deposition height in directed energy deposition
(2019)
Conference report
Open AccessDirected energy deposition (DED), which is one of additive manufacturing applicable to metals, laminates the material on a baseplate by melting and solidifying with a high-power heat source. In terms of powder-based DED, ...