Handling system for laser components

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Abstract

Developments of laser products require deep analysis and proper measurements especially on the properties of the material used to ensure the best outcome of the products. The European Project Semester (EPS) this year involved the Handling System for Laser Components Project. This project was introduced by a laser diode company named Monocrom which is situated in Vilanova I La Geltru. The task given to the team is to design a handling system for the laser components between phases 030 to 050 and 050 to 060, improvements in the traceability, ease of handling the component, optimizing the handling components in the manufacturing flow by keeping its main features of flexibility and safety. In this report, all the details about the company, the manufacturing flow, the issues and the proposed solutions are explained. It was completed by four international students from Escola Politecnica Superior d’Enginyeria Vilanova I La Geltru (EPSEVG). Thorough research was carried out about the laser diode components for the design concept of the system and the suitable materials used for implementation of various systems. In this report is detailed problems encountered by Monocrom which include the mixing of electrodes in parts of the manufacturing process, an inefficient handling system of laser components, no first in first out system (FIFO), and the inability to gold plate no more than 1 full laser stack at a time. It then goes on to explain the proposed concepts that the team created to prevent mixing up of the electrodes which was a colour coding system. It describes the frame which was invented along with a new brush with hooks that goes into the gold coating machine. The concept was to synchronise colours between the frame and the hook to improve the time efficiency in handling the components. It then details a FIFO system which was proposed to Monocrom. A letter tray was suggested to be used to organise boxes of electrodes which would improve the quality of the components. Further research was done for the colouring of the hooks. As the hooks would go into a chemical gold coating machine, a transparent coating was needed for the process since the paint could have contaminated the process Real implementation for this project is still under consideration since there are more improvements needed for the continuation of the project. The future developments for the project is defined at the end of the report.

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Treball desenvolupat en el marc del programa "European Project Semester".

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GRAU EN ENGINYERIA MECÀNICA (Pla 2009), GRAU EN ENGINYERIA ELECTRÒNICA INDUSTRIAL I AUTOMÀTICA (Pla 2009), MOBILITAT INCOMING

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